Energy Monitoring System in Manufacturing Solutions

Monitoring your energy usage and costs can help you find ways to save money and reduce emissions at your manufacturing facility. An Energy Monitoring System can provide you with this information in real time, saving you the hassle of finding and entering data manually, and keeping up with constantly changing company goals, needs, and regulations. But before you go shopping around for an Energy Monitoring System that fits your needs, be sure to read this article, so you know exactly what to look for in the system that’s right for you.

What is an Energy Monitoring System?

An Energy Monitoring System (EMS) is a collection of sensors that gather information from different areas of your factory, then transmit it to a central management system (CMS). This system allows you to monitor your energy consumption, so you can identify inefficiencies and save money on utility bills. An EMS uses, among others, a SCADA (Supervisory Control and Data Acquisition) platform for data acquisition, so all readings are sent as data to be interpreted by IT engineers.

The EMS can be used for any number of specific applications, such as HVAC systems; physical security; power quality; motor & drives; lighting control; or manufacturing plant equipment or process control & optimization. Some companies integrate a BMS (Building Management System) into their EMS system.

Benefits of an Energy Monitoring system

How does an Energy monitoring system work? One might imagine a large computer system, and for larger systems, it might be just that. For small systems, however, you can monitor energy consumption on site via hand-held meters. These are typically connected to other energy sources at strategic locations throughout your plant or facility; data from these sources is transmitted to your desktop in real time. There you can perform customized reports on how much power each source of power uses, along with information like average consumption, peak consumption, and more. You’ll also have access to graphical tools that show you which items consume what amounts of energy and where they are located. Read more at ANT Solutions for Energy Monitoring System.

How does it help in Production Processes?

Energy efficiency is an absolute necessity for all companies that are operational. Energy monitoring system helps in saving energy and optimizing resources by getting actual real-time feedback on energy use. Energizing different manufacturing units without wasting any watt or calorie is essential to achieve a competitive edge in today’s competitive market. Proper energy management helps factories to cut their operating costs by using less energy and thus making their businesses more profitable. Especially when it comes to maintenance, a well-planned, implemented, and monitored EMS can result in long-term savings (around 20%) on total power consumption. The Right Energy Management solution ensures maximum availability of equipment and minimum unplanned downtime at minimum cost, which translates into significant benefits for both your company’s productivity and its bottom line.

Why is Energy Monitoring important?

Energy efficiency is a key focus for many businesses, from startups to global conglomerates. The shift toward green energy is occurring on a global scale, and it’s easy to see why. Energy savings are often cost-effective and getting more so with each passing year as new technology becomes available. For example, thin-film solar panels are cheaper than traditional photovoltaic solar panels, allowing a business to save money without sacrificing quality or environmental performance. For some businesses, particularly those in manufacturing, setting up a monitoring system will make sense: It can be used to track consumption of electricity and water while also helping ensure that these resources are being used efficiently. This may even help businesses identify potential savings through preventative maintenance that would be impossible to see otherwise.

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